Manufacturing · Operations
Manufacturing Process Excellence
+28%
Throughput
-65%
Defect Rate
-35%
Cycle Time
+18%
OEE
Context
A multi‑line plant needed more throughput and fewer defects without new capex.
Constraints
Legacy equipment • Variability across shifts • Limited visibility of constraints
Actions
- Mapped flow; removed bottlenecks; set pull signals
- Introduced Last Planner‑style weekly commitments
- Standardised work and visual controls; trained leads
- Implemented KPI tree with cadence and escalation
Artefacts Delivered
Process maps
Standard work
KPI dashboards
Benefits tracker
Results
+28% throughput • −65% defect rate • −35% cycle time • +18% OEE
Ready to increase throughput and quality?
Systematic process improvement that delivers measurable results without major capital investment.