Manufacturing · Operations

Manufacturing Process Excellence

+28%
Throughput
-65%
Defect Rate
-35%
Cycle Time
+18%
OEE

Context

A multi‑line plant needed more throughput and fewer defects without new capex.

Constraints

Legacy equipment • Variability across shifts • Limited visibility of constraints

Actions

  • Mapped flow; removed bottlenecks; set pull signals
  • Introduced Last Planner‑style weekly commitments
  • Standardised work and visual controls; trained leads
  • Implemented KPI tree with cadence and escalation

Artefacts Delivered

Process maps

Standard work

KPI dashboards

Benefits tracker

Results

+28% throughput • −65% defect rate • −35% cycle time • +18% OEE

Ready to increase throughput and quality?

Systematic process improvement that delivers measurable results without major capital investment.

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